The Tooling Series provides an in-depth look at the various tools used in packaging production, specifically for cutting, stripping, and blanking processes. This series is designed for professionals involved in packaging manufacturing, offering insights into the precision and technical aspects required for producing high-quality packaging components. By mastering the principles behind these tools, learners can ensure greater efficiency, accuracy, and quality in their production processes, leading to high-quality packaging solutions.
Travis Moellers
Technical Manager
DFC Manufacturing Group
I have 20 years’ experience in the paperboard and packaging industry. Through my tenure I have held a variety of roles from helper on a die cutter to Finishing Manager. I enjoy through my position the ability to build partnerships with our customers and become the link from converting to successfully representing the Brand they are building. Ultimately once a package is made it is an advertising tool promoting the brands and products. It is important that that through the converting process the brand image and representation depict the image the company desires to represent. The ability to do this is the Value we strive to bring to the process.
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Tooling Overview
Open to view video.
Open to view video.
This introductory lesson provides an overview of the tooling used in the production of folding cartons and other types of packaging. Learners will gain an understanding of the essential role of tooling in achieving precision in cutting, creasing, and shaping materials. The overview covers the types of tools used, their purposes, and how they integrate with the larger manufacturing process.
Cutting Tools
Open to view video. | 15 minutes
Open to view video. | 15 minutes
In this lesson, learners dive into the specific tools used for cutting materials in packaging production. Cutting tools are critical for creating precise, clean edges on various substrates, including paperboard and other packaging materials. This module covers the different types of cutting tools, such as dies and laser cutters, and explains how each tool is selected based on the material and packaging design requirements. Learners will explore factors that affect cutting quality, such as tool sharpness, alignment, and material properties.
Stripping and Blanking Tools
Open to view video. | 10 minutes
Open to view video. | 10 minutes
The final lesson focuses on stripping and blanking tools, which are used to remove excess material after the die-cutting process and to separate finished cartons from the surrounding waste. Learners will understand how stripping and blanking tools work in tandem with cutting tools to ensure smooth, clean edges and efficient material handling. This lesson highlights the importance of precision in stripping and blanking, especially in high-volume production environments where material waste and efficiency are key concerns.
